K-AT, pronounced K-ĂT, (not cat)
is an acronym for Knife-All Terrain, designating a category suitable
for any and all outdoor conditions as well as concealed carry in
an urban environment. Its small size (6” overall with 21⁄2”
blade) allows for easy carry, which greatly increases the chances
of having it when you need it. Its fixed blade means mechanical
malfunction is nearly non-existent. It is quick to deploy and cleaning
is easily accomplished. The K-AT comes in two main configurations
of a single or double edge grind.
The K-AT design distinguishes itself from all others, not by its
basic function, but by the means in which it fulfills that function.
Almost all knives intended for outdoor or tactical use are equipped
with a hole in the handle for the purpose of attaching a lanyard.
This has become standard practice, for good reason. When working
over water, deep soft snow, or high above the ground, the extra
insurance that a lanyard offers against losing your knife is indispensable.
On the other hand, nearly all knives are sold without the lanyard,
also for good reason. Everyone knows that a lanyard loop hanging
from a sheath knife is an aggravation; the loop seems destined to
catch on everything in its path, large and small. This is a basic
contradiction inherent in all knife designs where a lanyard is occasionally
needed but usually in the way.
The K-AT design solves this dilemma in a remarkably simple way;
the lanyard is out of the way when you don't need it but easily
available when you do. The adjustable lanyard is simply unbuttoned
when you need it and buttoned back when you don’t. If it needs
tightening, a light tug on the two ends at once is all that is needed.
We believe the onboard lanyard stash is an important refinement
to fixed blade knife design. This feature is the subject of a pending
patent.
The pull-pin sheath
All fixed blade knives intended for personal carry require a sheath,
both to protect the knife from its surroundings and its surroundings
from the knife. Historically, a wide range of materials such as
leather, rawhide, wood and bone have been used to fabricate knife
sheaths. Leather, the most popular of the natural materials, suffers
its biggest disadvantage in wet environments. Mildew, rot and moisture
retention are unacceptable side effects of extreme usage. In more
recent times new materials such as kydex, nylon webbing and injection-molded
plastics have been used in an attempt to overcome the disadvantages
of natural materials. Of the modern sheath materials, kydex may
be the most common for handmade knives or small production runs
because kydex offers good resistance to moisture and is cheap to
produce. In factory knives, injection-molded sheaths offer similar
advantages over larger production runs. The main disadvantages of
kydex and other stiff plastic sheaths is the discomfort of wearing
something ridged and hard against your body and the loud snapping
noise produced when removing the knife from the sheath. For hunters,
just the scratching sound of a dry branch scraping across kydex
can ruin the hunt. For personal defense the exact moment that you
draw your knife may be information best kept to yourself. Even in
casual company, announcing the fact that you are now removing your
knife from it’s sheath, by means of a very distinct sound,
is probably at the very least in poor taste. The K-AT’s pull-pin
sheath answers all these problems of sheath design in several unique
ways, the most important of which is the material from which it
is made.
Urethane elastomers are widely recognized by engineers to be among
the toughest of the soft materials known to exist. Urethane elastomers
used as linings in gravel pumps have proven to outlast hard steel;
urethane is used in high-end racecar suspension systems as an upgrade
from similar parts made of rubber in passenger cars. Skateboard
wheels are made of a somewhat harder version of a urethane elastomer,
successfully withstanding constant abuse. Urethane can vary in hardness
from as soft as a pencil eraser to as hard as a bowling ball (in
fact some bowling balls are made of urethane). The material used
in the K-AT pull-pin sheath is a urethane elastomer approximately
the hardness of an automobile tire (90 shore A).
Hand cast urethane elastomers are not molded by heat (thermo form),
which means that the material will not deform or degrade in the
presence of elevated temperatures below 350° F. The process
of producing urethane is a catalytic transformation from two liquid
components, resin and curative, to a solid part, a process that
is irreversible (thermo set). Thermo set urethane elastomers do
not become brittle until reaching 100° below zero.
Besides the material from which it’s made the K-AT pull-pin
sheath is unique in several other important ways. A small button
of silicon carbide has been captured within the belt loop part of
the sheath. This provides an emergency sharpening stone when working
in remote locations. Because the blade itself is symmetrical as
well as the sheath, there is no wrong way to put the knife in its
sheath. In its belt-carry configuration it can be worn on either
the right or the left side without making adjustments. The blade
retention system allows for upside-down carry by utilizing the elastic
properties of the urethane sheath. The blade is captured securely
by its profile within the blade cavity of the sheath until needed.
It can be quickly and quietly withdrawn at anytime by gripping the
handle and pushing off against the sheath with the thumb. For urban
carry, or concealed carry, the sheath can be detached from the belt
loop part by removing the pull pin and sliding the sheath up and
out of the sheath loop. By threading a neck chain through the pull-pin
hole, the sheath can be worn upside down around the neck. Due to
the smooth, rounded contours and soft-to-the-touch surface, it can
ride comfortably against the skin under a shirt. When wearing a
jacket the sheath can be rigged to ride under an arm and out of
sight.
Another important feature unique to the K-AT is the use of urethane
handle slabs. The two main choices are smooth and ribbed. In either
case the handles have a soft warm touch, but the ribs add an extra
measure of gripping power. Also the handles and sheaths come in
colors: violet, blue, red orange, yellow, natural (clear/amber),
and black.
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for larger image |
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| This picture shows how to remove the knife
from the sheath by pushing off with the thumb. |
Because the urethane handles are too soft to lay flat against the
handle without support we have developed a method of permanently
bonding the urethane to liners made of titanium. The liners are
first coated with a baked-on bonding agent, then the urethane is
hand cast against the heated liners in special molds.
The titanium is hand sanded to match the profile of the urethane
and then anodized to give a bright contrasting color band between
handle and tang.
In the end, all the features of the K-AT come together to produce
a knife/sheath package truly suitable for any and all terrain. From
the desert to the jungle to everyday urban carry, the K-AT will
withstand any test the user can put it to.
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